Fiber Optic Patch Cord And Production Process

Aug 27, 2020

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Fiber optic patch cords are very important passive fiber optic components in fiber optic networks. There are many different fiber optic patch cable types as per their connectors and cables in making a fiber optic patch cord. You can learn Fiber Optic Patch Cord Wiki first. You will know the basic knowledge about them. To a purchase manager or salesman, It is better to learn How to make Fiber Optic Patch Cord too.

Here below we are trying to give you General View about How to make Fiber Optic Patch Cord and Production Process.

General View about How to make Fiber Optic Patch Cord

There are often 10 necessary steps to make sure a fiber optic patch cord qualified globally in the market.

Step.1 Fiber Optic Patch Cord Cable Cutting

Before fiber patch cords making, we should prepare all the materials like fiber cable, fiber connectors etc. A patch cord cable is often in a reel and it should be cut by cutting machine as per the length requirements by customers,A fiber cable cutting machine makes it easy and effective in cabling cutting.

Fiber Optic Patch Cord Cable Cutting
Step.2 Fiber Optic Patch Cable Cleaning & Pre-handling

Clean the cable after cutting is very important, This process is to make the fiber inside without any dust before inserting connector.Put the cable in good sequence so that it would be very easy to insert connector.

Fiber Optic Patch Cable Cleaning & Pre-handling
Step.3 Fiber Patch Jumper Cable Stripping & Indentifying

Use the jacket stripper to strip the outer and inner jacket of the cable and use the pastes to indentify the cable for producing the duplex or multi patch cord.

Fiber Patch Jumper Cable Stripping & Indentifying
Step.4 Fiber Optic Ferrule Glue Injection & Fiber Inserting

Inject some glue on the surface of the fiber and then inserting the fiber into the connector. Usually it is professional glue called353 epoxy.

Fiber Optic Ferrule Glue Injection & Fiber Inserting
Step.5 Fiber Patchcord Fiber Solidifying

Use vertical solidification furnace or horizontal solidification furnace to solidify the fiber on the connector.

Fiber Patchcord Fiber Solidifying
Step.6 Fiber Patch Cable Ultrasonic Cleaning & Polishing

After solidifying, the half-finished patch cords need to be cleaned with ultrasonic cleaning machine.And the interface of the connector needs to be polished to make sure the fiber would be one the same line as the ferrule.

Fiber Patch Cable Ultrasonic Cleaning & Polishing
Step.7 Microscope Inspection for fiber jumper

Use 400 times or 600 times microscope to inspect the interface of the connector to make sure it clean. If there is any dust on the interface, we need to re-clean the connector again.

Microscope Inspection for fiber jumper
Step.8  FQC for a fiber patch cord

Use the inspection machines to do the FQC.It is important to test the patch cord for insertion and return loss value since they are the key factors affecting the function of patch cords.

FQC for a fiber patch cord
Step.9 Kits Fast connector assembly to fiber optic patch cords

Assembly the other parts of connectors to the patch cords .

Kits Fast connector assembly to fiber optic patch cords
Step.10 Packaging a fiber patch cord

After all the testing, the patch cords would be packed according to customers’ needs.Usually, each patch cord would be packed in one bag in order to keep it safer.

Packaging a fiber patch cord
After the above illustration, Do you have better understanding about How to make Fiber Optic Patch Cord? If not, Please feel free to contact us via focc@fiberfocc.com and we will get back to you with our assistance any time.

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